How Copper Granules are Impregnated in Asphalt Shingles


How Copper Granules are Impregnated into Asphalt Shingles

What's the Purpose?

Copper is known for its antimicrobial properties, which inhibit the growth of algae, moss, and other organic matter on the surface of the shingles. By incorporating copper granules into the shingle material, manufacturers can enhance the longevity and aesthetic appeal of the product.

 - And my people shall dwell in a peaceable habitation, and in sure dwellings, and in quiet resting places;

Manufacturing Process

Asphalt Mixture

High-quality asphalt, typically derived from petroleum, is combined with various additives and fillers to create a durable and weather-resistant material. This mixture is heated to a specific temperature to ensure proper viscosity and consistency.

Fiberglass Mat / Organic Felt

Once the asphalt mixture is ready, it is applied to a base material, such as fiberglass or organic felt. Think of cake batter being poured into a pan. It is essentially the same thing. This base material provides structural support and stability to the shingle. The asphalt is spread evenly across the base material using specialized machinery, ensuring a uniform thickness and coverage.

Proverbs 24:3-4 - Through wisdom is an house builded; and by understanding it is established:   

Copper Granules

Next, the copper granules are introduced into the manufacturing process. These granules are carefully selected for their size, shape, and quality. They are typically coated with a special adhesive or binder that allows them to adhere to the asphalt surface. The granules are evenly distributed over the asphalt layer, ensuring complete coverage and uniformity.

The shingles undergo a pressing process to make sure the copper adheres to the felt as strong as possible. This involves the application of pressure to the surface of the shingles, which helps to embed the granules into the asphalt layer. The pressing process also helps to improve the overall strength and durability of the shingles.

Shingles Are Cooled

After the pressing process, the shingles are cooled to allow the asphalt to harden and set. This cooling period is essential for the shingles to achieve their final form and structure. Once cooled, the shingles undergo a quality control inspection to ensure that they meet the required standards and specifications.

 - And thus shall ye say to him that liveth in prosperity, Peace be both to thee, and peace be to thine house, and peace be unto all that thou hast.

Packaged and Shipped to Contractors

Finally, the shingles are packaged and prepared for distribution. They are typically bundled together and placed in protective packaging to prevent damage during transportation and storage. The packaging may also include additional information, such as installation instructions and warranty details, to assist consumers and contractors.

Conclusion

From the preparation of the asphalt mixture to the pressing and cooling stages, each step is crucial in producing high-quality shingles that offer enhanced durability and antimicrobial properties. By following strict guidelines and utilizing advanced techniques, manufacturers can ensure that their copper-infused asphalt shingles meet the demands and expectations of consumers in the roofing industry.

 - Therefore now let it please thee to bless the house of thy servant, that it may continue for ever before thee: for thou, O Lord GOD, hast spoken it: and with thy blessing let the house of thy servant be blessed for ever.



For more electronic documents visit FAQs Algae and Asphalt Shingles

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